Pharmaceutical printing services require a comprehensive verification trail to ensure quality. Data matrix codes are printed at the start of each job and are retrieved automatically to ensure that processes were completed as ordered. The process also includes automatic reprinting and ejection of waste in label application lines. These machines help ensure the integrity of pharmaceutical printing and the safety of the product.
Digital printing services for pharmaceuticals can provide a range of benefits to pharmaceutical manufacturers. These include improved brand protection and deterrence against counterfeiting. For instance, on-dose markings can display trademarks and product names, dose strength, and manufacturer details. Furthermore, this type of printing is cost-efficient and provides consistent results with minimal waste.
In addition, the printing process enables precise spatial control. One drop of drug solution may contain as much as seven picolitres (7 x 10-12 liters). As a result, pharmaceutical printing services using inkjet technology can help pharmaceutical companies tailor precise doses of drugs to patients.
Another benefit of inkjet printing for pharmaceuticals is that it provides full-colour swatches. This is particularly important for colouring markings and hazard labels. In this way, pharmaceutical companies can be assured that their products will not be contaminated by chemical substances. This technology is also ideal for pharmaceuticals that are packaged in flexible plastic packaging.
Aside from achieving high-resolution results, inkjet printing is cost-effective and can be used for a variety of applications, including manufacturing durable labels. Moreover, inkjet printers use cartridge-based systems that can be replaced in as little as a minute. These printers can print high-resolution labels up to 600 dpi. Furthermore, they are ideal for pharmaceutical applications and shipping carton coding.
Pharmaceutical packaging is critical, and it is crucial for pharmaceutical printers to deliver flawless labels at all times, without any downtime. After all, even a small amount of downtime can mean a delay in the delivery of life-saving medicines. As such, pharmaceutical printing services should have robust Disaster Recovery plans that feature automated recovery processes and sophisticated backup solutions.
Four-color process is a printing method in which four different colours are combined to create a final image. These colours are cyan, magenta, yellow, and black. This method is similar to the pointillism art style whereby layers of dots are painted in different colours. Another popular method is halftoning, whereby any color can be created.
While screen printing produces one color at a time, the four-color process is more accurate and provides a wider color gamut. Four-color process can simulate 60 percent of the Pantone color range. Digital presses can produce four-color prints with only one pass. In addition, a four-color print can be incorporated into a single document without affecting its quality.
Inkjet printing gained a lot of acceptance in the pharmaceutical industry due to its great versatility. It is a popular choice for drug packaging, as it allows for the printing of multiple colours and intricate logos. It also allows for changes in print format and data sequencing. In addition, it provides an alternative to debossing uncoated tablets, since some of them are too soft for the debossing process.
Pharmaceutical manufacturers use four-color process to print their labels. The process helps them improve brand protection and adds a layer of deterrence to counterfeiters. Drug labels can display trademarks, product names, dose strength, and the manufacturer’s details. In addition, these labels are legible and easily visible.
Four-color process printing allows for more versatility and creative designs. It also allows the printer to create any Pantone color with four colors. This makes it possible for the graphic designer to be more creative when designing a label.
Pharmaceutical printing is a highly demanding field. The volume of print jobs can range from hundreds to thousands per day. Whether it’s a small batch or a large batch, pharmaceutical printing requires high levels of precision and a complete verification trail. Also, these prints must be able to handle a range of size and finishing requirements. Fortunately, digital printing can help.
Pharmaceutical printing must be accurate and readable. Misprints could result in overdoses or a loss of license. Proper printing helps the pharmaceutical industry stay compliant and competitive. The FDA requires pharmaceutical labels to meet certain standards, including uncompromised quality, crystalline legibility, and ultra-specific formatting. It’s also important for pharmaceutical companies to know the printing practices of their label suppliers.
Digital printing is an excellent option for pharmaceutical printing, as it provides high-speed, variable printing. Moreover, certain materials, such as Avery Dennison materials, enable printing of labels in more than one language. Additionally, just-in-time labeling solutions can be critical for the pharmaceutical industry. For instance, personalized medicines require small batch printing.
New advances in digital printing technology have also made it more cost-effective. Today’s digital printers offer variable data and low setup costs. The relative costs of analog and digital methods are changing, but for shorter run jobs, digital printing is more cost-effective. As a result, the use of digital printing is growing in the pharmaceutical industry.
Ink-shifting ink is a new way to create pharmaceutical packaging. It’s made of microscopic metallic substances that change colours depending on the angle at which the printed material is viewed. This new type of printing service is a great benefit for pharmaceutical companies and is ideal for packaging and labels of medical products.
The pharmaceutical industry requires a high level of visual discrimination, legibility, and compliance with coding regulations. This requires high-resolution printing, as well as high-throughput and track and trace capabilities. Thermal Inkjet printers have high-resolution printing capabilities. With resolutions ranging from 300DPI to 600DPI, they can print essential information with great legibility. Ink-shifting ink can be customized to meet a manufacturer’s needs.
Special Printing Methods
Ink-shifting ink for pharmaceutical packaging requires special printing methods. Pharmaceutical packaging uses high-speed production lines, and the ink must have the ability to handle the high-speed environments. This requires pharmaceutical printing services that are capable of using continuous ink-jet printers and touch-screen printers.
Ink suppliers need to stay nimble and keep up with industry trends. As a result, they’ve been engineering new products and working overtime to get their inks to converters. Some have even developed ink for labels and flexible packaging with reduced environmental impact.
This is because the solvent-borne inks contain large amounts of solvent and require large amounts of it to break down the polymer. Solvent-free inks, on the other hand, have high solids and incorporate monomeric or oligomeric polymer precursors that can polymerise in situ.
The pharmaceutical industry benefits from a managed print service, which delivers CMS-compliant features and powerful security features. This solution enables healthcare facilities to minimize the risk of fraud and protect patients by minimizing the risk of tampering with paper-based prescriptions. Using a managed print service reduces the risks of data theft and ensures HIPAA compliance. Healthcare facilities can also make use of security-conscious features and benefits such as secure printer storage and locking drawers.
Pharmacies need reliable and efficient systems. They use Sealtronic print head technology to minimize downtime by preventing ink from drying up in nozzles. This helps to improve the efficiency of marking systems, and supports a more effective vaccination program.
Anti-counterfeiting technologies are becoming more common in the pharmaceutical industry, and growing standards are speeding up the adoption of microprinting solutions. These services ensure the quality and accuracy of medical products, and help pharmaceutical companies remain competitive and compliant. Pharmacies must also consider the availability of in-house printing systems.
The security of data prior to print is critical to the integrity of their brands. This is why pharmaceutical packaging is such a time-sensitive endeavor. In addition, the introduction of new drugs requires new layouts that adhere to FDA requirements. This can include pharmaceutical inserts, brochures, directional circulars, patient and more information labeling. Government agencies and corporate organizations are also leveraging microprinting in identity cards and licences to prevent fraud and abuse. Regulatory bodies are also focusing on ensuring additional security features on bank notes, which is another market driver for the microprinting market.